Forming, Filling and Sealing (FFS) Packaging Machines
ProTrus delivers cutting-edge forming, filling and sealing (FFS) packaging machines that redefine performance in modern food processing. Built for high-capacity, uninterrupted production, these machines offer tailored solutions for every scale of business. From filling yogurt and chocolate to sealing condiments or ready-to-eat meals, our FFS machines enhance both the shelf life and presentation of your products.
Integrated Forming, Filling & Sealing in One System
Yeast cell walls are notoriously tough. That’s why ProTrus designs robust and precise yeast cell disruption systems that ensure complete lysis while maintaininProTrus FFS machines operate through a seamless three-stage process: thermoforming, automated product filling, and precision sealing. Each stage is governed by a smart automation system designed to minimize product loss and human intervention.
Vacuum and optional gas flushing systems remove residual oxygen before sealing, helping preserve food freshness. The sealing station then applies a top film to the formed tray. The result: securely packaged, attractive products ready for distribution.
Boost Productivity with High-Speed Automation
Engineered for industrial-scale operations, ProTrus FFS machines significantly reduce operating costs while maximizing output. Thanks to servo-driven technology, stainless steel components, and easy-to-configure mold systems, our machines deliver long-term reliability with minimal maintenance.
- No product-carrying between stages—fully inline flowell disruption needs.
- Horizontal and vertical cutting stations
- Touchscreen PLC interface & recipe memory
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Versatile Applications Across Food Industries
Our forming, filling and sealing machines are suitable for packaging a wide range of food products including:
- Dairy: yogurt, cream cheese, processed cheese
- Sauces: ketchup, mayonnaise, tomato paste
- Sweet products: jam, honey, chocolate spreads
- Beverages: water, lemonade, fruit juices
- Other foods: margarine, butter, jellies
ProTrus FFS systems are also used in non-food sectors requiring sterile and efficient packaging.
Smarter, Safer, More Efficient Packaging
To ensure hygiene, each machine is constructed with stainless steel and designed for easy cleaning (CIP-ready). Digital vacuum systems, precise dosing heads, and optional MAP (Modified Atmosphere Packaging) modules elevate your production line to Industry 4.0 standards.
Why Choose FFS Technology?
- Minimizes manual handling and contamination risks
- Cuts packaging costs through inline automation
- Supports flexible mold and container designs
Tailored for Every Production Site
Whether you’re a compact facility or a large manufacturer, ProTrus offers machines in different dimensions to suit your floor space, production volume, and packaging type.
Let’s optimize your packaging process.
Contact ProTrus today to discuss how our forming, filling and sealing machines can bring speed, hygiene, and efficiency to your business.
Get in Touch Today
Get in touch today to explore how our dairy processing solutions can elevate your production efficiency and product quality.