Automatic Wafer Production Line
ProTrus offers a state-of-the-art Automatic Wafer Production Line designed to produce high-quality flat or hollow wafer products at industrial scale. From dough depositing to final product cutting, every component of the line is built for durability, hygiene, and continuous high-speed performance.
Our Automatic Wafer Production Line
Precision Wafer Baking Oven
At the heart of the line is the Automatic Wafer Baking Oven, engineered for even baking and energy savings. It features chrome-coated cast plates for uniform heat distribution and a frequency-controlled reduction drive for consistent operation. In case of power loss, manual turning is available for operational safety. The oven also includes:
- Insulated structure for heat efficiency
- Dough drip prevention via crawler pump
- Easy-access lids for maintenance
- Automatic sheet take-off system
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Stress-Free Wafer Cooling System
Once baked, wafers are cooled with the Wafer Sheet Cooling System, which allows up to 90 wafer sheets to be cooled evenly at ambient temperature. With a modular aluminum frame and 2-meter passage height, operators can move freely through the line without disruption.
- Stainless steel inner sheeting for hygiene
- 2–3 minute cooling time for optimal conditioning
- Archway design for ergonomic line layout
Cream Spreading with Precision Control
The Wafer Cream Spreading Machine enables the even application of liquid or solid creams using contact or thin-film methods. Available in single or two-color versions, it includes optional upgrades such as:
- Hazelnut droppers
- Weight measurement systems
- Full PLC control for accuracy and repeatability
Tunnel-Type Wafer Book Cooler
Post-spreading, the cream-filled wafers are transported through the Wafer Book Cooler, which accommodates up to 90 plates and maintains product quality with a tunnel cooling capacity of 20,000 kcal/h. The system includes:
- Stainless steel cooling tunnel
- Entrance/exit sealing with O-ring tapes
- Automated unloading and product alignment system
- Cooling gas: A404
High-Speed Wafer Cutting & Distribution
Finally, wafers are trimmed and sized using the Wafer Cutting and Distribution System. This module ensures minimal waste (max. 5%) and clean cuts through robust stainless steel knives on modular frames.
- Single or double-cutter options
- Automatic infeed system
- Longitudinal block turner for flexible feeding
- Capacity up to 14 blocks/minute
Engineered for Performance, Designed for Growth
The ProTrus Automatic Wafer Production Line is modular, scalable, and optimized for hygienic food processing. Each stage of the line is built to operate in synchronization, reducing labor and increasing overall efficiency.
Why Choose ProTrus Wafer Lines?
- Industrial-grade performance with low maintenance
- High-efficiency energy usage and minimal product loss
- Full automation with user-friendly control panels
Get in Touch Today
Get in touch today to explore how our dairy processing solutions can elevate your production efficiency and product quality.