Tailored Solutions for Hair Dye Manufacturing
The ProTrus hair dye production unit is designed to meet the complex requirements of modern cosmetic manufacturers. From ammonia-based to natural and cream-based dyes, our unit ensures accurate dosing, homogeneous blending, and precise temperature control.
The line typically includes vacuum mixers, emulsifying vessels, jacketed tanks, and inline homogenizers—all optimized for safe, efficient processing of active colorants, thickeners, and conditioning agents. Systems can be adapted to various batch sizes and dye formulations.
Turnkey Delivery and Smart Automation
Each production line is delivered as a turnkey solution, complete with 3D plant layout, on-site installation, operator training, and SCADA integration for automated control. The ProTrus system supports GMP and ISO standards, enabling full traceability and batch reporting.
Our automation features include recipe management, real-time temperature/viscosity monitoring, and remote diagnostics. Whether you’re producing permanent, semi-permanent, or organic hair dye, ProTrus ensures repeatable results and high product consistency.
Ready to upgrade your cosmetics facility? Contact us today for a tailored hair dye production setup.
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Hygienic Design & Reliable Operation
All contact parts are made of stainless steel with polished surfaces to minimize residue and microbial risk. The line includes Clean-in-Place (CIP) functionality for quick changeovers between batches and consistent hygiene.
What Makes Hair Dye Production Technically Challenging?
Hair dye production involves precise chemical handling, accurate blending of sensitive pigments, and maintaining emulsion stability. Temperature-sensitive components like hydrogen peroxide or ammonia require controlled environments to preserve product integrity.
What Does a Hair Dye Production Line Include?
A complete ProTrus hair dye line includes:
- Batch tanks with heating/cooling jackets
- High-shear mixers for emulsion formation
- Inline homogenizers for smooth texture
- Vacuum de-aeration systems
- Storage and filling tanks
- SCADA or PLC systems for automation
Benefits of Automating Hair Dye Production
- Reduced operator error and labor cost
- Consistent viscosity and color tones
- Faster batch cycles and changeovers
- Accurate pigment dispersion and blending
- Lower contamination risk with CIP
Why Leading Brands Trust ProTrus
With over 15 years of engineering experience, ProTrus supports cosmetic manufacturers across the Americas, MENA, and Europe. All systems are CE-certified and backed by robust after-sales support and preventive maintenance services.
Enhance your cosmetic production with ProTrus hair dye technology.
Reach out now to discover how our production units can improve your formulation quality and throughput.
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